了解PVD涂层
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PVD厚度测试THICKNESSTEST
标准直径不锈钢在便准压力下添加金刚石磨料强化磨损涂层面, 当涂层磨穿显示基体材料后利用测量软件计算涂层厚度, 同时可观察涂层结构。
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PVD附着性测试AOHESIONTEST
观察压痕毫米级形变后涂层与基本材料的结合显微照片,参照标准照对确定附着性等级。
Observed indentation millimeter deformation after the combination of coating and substrate materials microstructure pictures,reference standaed according to determine the level of adhesion.
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PVD涂层流程COATINGPROCESS
技术研讨: 确认预涂层产品的基材、使用环境、预期寿命、涂层选择, 产品流转方式与周期的过程。
Techical discussion: confirm the base material in theprocess of the coating products, using the environment,life expectancy, coating selection, product transfer procaenscdsy cel.
前处理: 清洗、喷砂、抛光、退膜、真空排气等工艺过程统称为涂层前处理。前处理是为获得纯净的基材表面与涂层所需的表面状态。
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涂层: 产品在真空镀膜系统内完成整个涂层工艺。期间产品经历抽真空、加热、等离子体清洗、涂层、冷却等过程。
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硬度测试HARONESSTEST
观察压痕毫米级形变用标准软件测量显微金刚石压头形成的四棱锥形尺寸, 从而计算薄膜硬度。
Observe creasing millimeter deformation formed by standard software was used to measure micro diamond indenter rectangular pyramid shape size,thus the film hardness iscalceudl.at
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耐磨性测试COATINGWEAR RESITRANCETEST
标准直径不锈钢在标准压力下添加金刚石磨料强化磨损涂层面, 计算涂层被磨损掉的总时间来标定涂层耐磨损性能。
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技术要素TECHNACALFACTORS
产品材料以及材料的热处理温度及处理后的材料硬度、表面处理、放气性材料或放气性结构都必须准确标识在产品信息表单内。其它针对与材料相关的特殊处理请务必提前与技术人员沟通。
Product materials and materials after the heat treatment temperature and treatment of material hard degree,surface treatment, put gas or gas structure must be accurately identified in the product information in the form. Other associated with material for special processing please communicate with technical staff inadvance.
产品因设计, 装配以及外观等需要对于涂层为止合理遮蔽请在标准图纸或示意图中标识, 此类信息需流转至工艺各流程。
Products for design,assembly,and appearance and so on need to coating position reasonable cover pleases identify in the standard drawings or sketches, such information should flow to the process of each process.
产品需要拆解至最小单元,否则会因装配污染造成脱膜。
Products need to disassemble to the smallest unit,otherwise it will caused by assembly pollution to take off the membrane.
深孔及狭缝内涂层不能达到, 需要确认有效深度。
Deep hole and slot coating cannot reach,need to confirm the effective depth.
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涂层参数COATIONGINFORMATION
涂层Coatings
薄膜硬度Hardness(Hv) 工艺温度
Process temperature(℃
热稳定性
Thermal Stability(℃)
摩擦系数
Coefficientofr icftiong
涂层颜色
Coating colour
TIN 3000 500 600 0.4 CRN 2500 400 700 0.2 DLC 2500 200 300 0.06-0.1 ALCRN 3500 500 1100 0.3 TIALN 4500 500 900 0.3 薄膜硬度是指在标准测试条件下获得的显微维氏硬度。
Film hardness refers to the micro vickers hardness standard test conditions.
热稳定性是指在常温条件下涂层的耐受最高温度。
Thermal stability refers to the tolerance of the maximum temperature of coating under normal conditions.
涂层颜色为基准色, 因产品形状以及工艺不同存在轻微偏差。
Coating color for reference color, there is slight deviation on the basis of different shape of product and process.